How To Have Outstandingly Unique GPT Automotive Wires - Miracle Aerospace

When you wish to have the best quality wires for your automotive applications, you are looking for a GPT wire, which is a general circuit wiring designed for standard electrical usage in fleet vehicles. Although the main usage for such automotive copper wires is that in fleet vehicles, they can also be used in a variety of applications in the interior of road-moving vehicles like cars, buses, and trucks.

Should You Use Thermoplastic Polyurethane - Miracle Aerospace

An electronic appliance’s success depends highly upon the cables, cable assemblies, and connectors used. If the cable assembly used is not well shielded against outdoor chemicals like water, chemicals, fire, extreme temperatures, and frequent connecting and disconnecting, it is definite to fail. And, if the cable assembly fails, the equipment will also fail. Thus, it is very important that your cable assemblies are shielded using the right materials.

Understanding Plated Through Hole PCB Assemblies - Miracle Aerospace

One of the ways in which PCB assemblies can be manufactured, and is widely used, is “plated through hole”. Even though most popular and ideal for a variety of applications, it isn't necessarily going to prove effective for your purpose. To know whether it can prove effective for you or not, you need to sit with and speak to reliable PCB manufacturers, who can guide you as to which PCB assembly you must choose, while also providing you with the finest PCB assembly from India for your application. One such manufacturer is Miracle Aerospace who has been in the industry for more than two decades, and has been providing a wide range of PCB assemblies, made with technologies like surface mount, plated through hole lines, and others to deliver end-to-end build to print services.

Procuring PCB Components

Printed Circuit Boards or PCBs are one of the most important parts of electronics having computing power. They help to connect various kinds of electronic and electrical components using elements like conductive tracks, pads, etc. These elements are all derived from copper sheets that are laminated onto or in between sheet layers of non-conductive substrate. These PCBs can be single-sided, double-sided, or multi-layered. More the number of layers, higher the component density. All of this makes manufacturing of PCB assembly from India a complicated process. This is why you need expert manufacturers who can help you out with their experience, skill, capabilities, and expertise.

There are a variety of components required to manufacture a printed circuit board. Every component has a different function, which gives the PCB a unique quality, making it fit for its intended purpose. First and foremost, a board is required onto which all the other components are assembled with soldering equipment, soldering materials, and soldering flux. Various kinds of solder pastes, solder wires, solder bars, and solder performs are used to solder the components on the board.

Some of the most common components of a printed circuit board include –

• A battery responsible for providing voltage to the circuit
• Resistors responsible for controlling the electric current passing within
• Capacitors responsible to harbor the electrical charge
• Inductor responsible to store the charge
• Transistor responsible to amplify the charge
• Switches responsible for allowing or blocking the current
• Terminal and connectors responsible for making an electrical connection
• LEDs that light up when current flows through them, allowing current to flow in only one direction
• Network components using more than one type of passive component
• Integrated circuits that are microelectronic computer circuits incorporated into a chip or semiconductor
• Semiconductors that are electronic control components with no moving parts
• Magnetic or inductive components used for magnetism
• Piezoelectric devices, crystals, and resonators that are passive components that use the piezoelectric effect

These are only the most basic components used to manufacture a printed circuit board. Every PCB is different and unique, thus having a different kind of construction and components used. Thus, you need to know what kind of PCB you need for your particular application. This is where a PCB manufacturer can help. A manufacturer is well-versed with all the components and construction of a PCB and can help to design and develop the most suitable PCB for your particular application. If you have all the components in hand, as those mentioned above, you can provide them all to the manufacturer and take up only his skill to build a PCB for you. But, if you don’t have these components, you can let them know what you require, and they can help in procuring all the components while also building the entire PCB for you. Miracle Aerospace is one such manufacturer who can help you with all kinds of manufacturing services of the best kind of PCB assembly from India.

How Are Printed Circuit Boards Manufactured?

Printed Circuit Boards or PCBs form the backbone of all major electronics like computers, televisions, smartphones, digital cameras, calculators, digital electronics, etc. A PCB is responsible to direct electrical signals through electronics, which satisfies the device’s electrical and mechanical circuit requirements. In short, PCBs are the components that tell the electricity where to go, thus bringing your electronics to life. PCBs direct the current around their surface through a network of copper pathways, the complex system of which determines the unique role of each piece of the PCB.

To design a PCB, circuit designers and fabricators communicate with each other over the manufacturing demands, which reduces the risk of errors in the designing stage. There are various stages involved in the production of PCBs, which are mentioned in this blog. A leading manufacturer like Miracle Aerospace takes care that all these processes are precisely followed to provide clients with the best quality PCB assembly from India.

Why Are Expanded Beam Connectors Preferred In Harsh Conditions?

When cable connections fail in a remote area, where there could be power failure and storm, connectors are a better alternative to be used in such harsh environments. And, even better are expanded beam connectors, which are specifically designed to operate in harsh environments of dirt, dust, water, oil, and the like.

Unlike in the case of butt-joint fiber optical connectors, there is no physical contact between fiber connectors in expanded beam connectors. These connectors thus employ a non-contact technique where the fiber is completely sealed behind a precision lens that increases the diameter of the beam by many orders of magnitude. This lens effectively enlarges the active area of the finer, thus providing a connector with significantly reduced dirt sensitivity and greater reliability, when used in adverse conditions. The lens expands and collimates the light emitting from an optical fiber, which is then transmitted through an air gap to a mating connector where the light is collected and focused by a second lens into a second optical fiber to complete the connection. This entire process reduces the connector’s sensitivity to dirt, dust, and all other types of contaminants that can otherwise disrupt the transmission between butt-joint connectors.

Why Are Special Cable Assemblies Required In Military Applications?

Military cable assemblies have the same basic requirements as cable assemblies for other industries, that is, carrying power and information from one place to another. But, there is yet a great difference between general cable assemblies and military cable assemblies as the latter is required to perform in much harsher environments, and must in no condition fail. This is why it is critical that these cable assemblies are subject to exacting standards set by the military applications, and that they are able to withstand constant use in variable climates and harsh conditions. This is why military specific cable assemblies are designed to provide reliable performance and durability in demanding applications. Miracle Aerospace is one of the most reliable military and aircraft cableassembly manufacturers in India, where all standards are kept in mind while designing cable assemblies. Moreover, the products manufactured specifically for military purposes are designed to have the following qualities, such that they can fulfill the needs of the below mentioned applications.

Which Electromagnetic Components Are Used In Aerospace Navigation Systems?

Successful air navigation involves piloting an aircraft from one place to another without losing track or breaking the laws, while also taking care to keep the safety of those on board intact. Aircraft travel involves relatively high speeds, leaving very less time to calculate the position on route. Moreover, it cannot stop in mid-air, which is why the fuel amount should be checked prior to flying, and the electrical systems used must be of the highest reliable quality.

You can see how electrical systems are absolutely integral to the performance of aircraft travel. Moreover, modern avionics are complex networks that are capable of creating, storing, and distributing their own electrical energy. The energy produced is with the help of generators and alternators; while, the energy is distributed and converted with the help of rectifiers, transformers, and inverters. The energy is converted by voltage and current to be used individually by every different system. And, the working of this entire system, along with the location, altitude, and flight path monitoring systems, cannot be possible without the use of electromagnetic. The three most important and highly performing electromagnetic components are transformer rectifier units, air core conductors, and isolation power transformers. Let us learn about each component in detail.

Transformer rectifier units

Transformer rectifier units are designed and used to power and support a variety of avionic systems. Available in a range of differently sized models that are capable of outputting power ranging from 10 to 400 amps, these transformer rectifier units operate on inputs of 3 phase AC power sources. These units are available in 12 pulse and 24 pulse rectification models, and can also output a range of DC voltages, with output power that is more than 85% efficient.

Air core conductors

Uniquely different from other electromagnetic components, air core conductors are wound around very light materials like glass or PTFE, instead of a ferromagnetic core. In fact, they could also be wound around nothing, but air. This makes the conductor extremely light in weight, which makes it ideal for flight applications, as every element of weight counts here. Also, these air core conductors can be designed and manufactured overtly for VHF-UHF RF applications, making them ideal for a variety of military applications. Miracle Aerospace is one of the leading air core inductor manufacturers in India, whose products are ideal for any application requiring high performance, just like in the case of aerospace navigation systems.

Isolation power transformers

Isolation power transformers are those transformers that isolate their primary windings from their secondary windings, which makes them ideal enough to protect both users and sensitive electronic equipment. Thus, these are the most preferred transformers used on flights, where electric shocks are likely to short essential systems, endangering the flight crew and passengers.

These three are only some of the most important electromagnetic components found to be used so popularly in the field of aerospace. There is a very long list of many other electromagnetic components used in applications of navigation, communication, and other similar systems.